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TG-506 PROCESS ANALYSIS SYSTEM FOR CEMENT OVEN
It is applied in the synthesis of methane-rich gas with hydrocarbon (Light oil, naphtha, LPG, light hydrocarbon, hydrocarbon-containing dry gas etc.) and steam as raw materials. The resulted gas can be further used to produce hydrogen, syngas with different CO/H2 ratio (for the synthesis of methanol or ammonia etc.) and coal gas.
Product Details
The TG-506 Cement Kiln Process Analysis System is a dry sampling and analysis solution specifically designed for cement production. It effectively monitors oxygen (O2), carbon monoxide (CO), and nitrogen oxides (NOX) concentrations in kilns and exhaust gases, providing scientific data to ensure safe and efficient production processes.
The high-temperature sampling probe used in the TG-506 cement kiln process analysis system is a practical dry-process high-temperature sampling probe developed by our company, which can replace the Siemens dry process high-temperature probe. It has been successfully applied in multiple cement production facilities and has received high praise from users.
Schematic Diagram of the Cement Kiln Process Flow

Complete set of technical configuration scheme for process analysis of water mud kiln
| Hawk | System name | Monitoring point | Use | Gas-like conditions | Selective probe | Thin | Range of selection | Analyzer | ||
| Optional | Remarks | |||||||||
| 1 | TG-506-01 PROCESS ANALYSIS SYSTEM FOR THE KILN TAIL | Tail of kiln | Optimal control | Temperature:1100-1300℃; Dust concentration:2000g/ m³ |
TG-50X-01A type dry high temperature probe |
CO |
0-2% |
TG-J216 NFY-JIC TG-J216A |
The complete system of decomposer and preheater is available as an option. | |
| Germanic S sub | ||||||||||
| 2 | (TG-506-02)Integrated system for process analysis of decomposin furnace |
entrance of the decomposer C5(Level 5 cylinder) Optimization control outlet |
Optimal control | Temperature <900° C;Dust<80g/m³ |
TG-50X-01A type dry high temperature probe Siemens,Germany GSP probe |
CO O2 |
0-2% 0-10% |
TG-J216 NFY-JIC | ||
| 3 | TG-506-03 Preheater Process Analysis System |
Preheater C(first stage cylinder) outle or high-temperaturd fan inlet |
Optimal control |
Temperature<450° C.Dust<80g/m³ |
TG-50X-01B Sampling Probe with Heating and Back-blowing System |
CO O2 |
0-2% 0-10% |
TG-J216 NFY-JIC |
Decomposition furnace and Preheater form- The system is optional |
|
| 4 | Process analysis of 506-04 type complete system of electrostatic precipitator |
Complete System of Kiln Tail Electrostatic Precipitator | Electrostatic Precipitator Inlet at Kiln Tail | Optimal control | Temperature <160℃; Dust<80g/m³ |
TG-50X-01B Model |
CO | 0-2% | TG-J216 | Dual-probe uninterrupted rapid circuit design ensures the safe operation of the electrostatic precipitator. |
| Complete Coal Mill Electrostatic Precipitator System | Coal mill electrostatic precipitator outlet |
Optimal control | Temperature <80℃; Dust<40g/m³ | TG-50X-01B Probe |
CO | 0-2000ppm | TG-J216 | |||
| Complete system for the outlet of the baghouse dust collector at the tail of the kiln | Outlet of the ba ghouse dust collecto at the tail of the kiln |
Optimal control | Temperature <80℃; Dust<40g/m³(outlet) | TG-50X-01B Probe |
CO | 0-2% | TG-J216 | |||
| Coal mill baghouse dust collector complete system |
Decisive battle Entry/Exit |
Optimal control | temperature<80°℃ Dust<100mg/m³(outlet) Dust<600g/m³(inlet) |
TG-50X-01B type sampling probe can detect the outlet /inlet separately |
CO | C538 | TG-J216 | In the case of a single probe, only the outlet measured and the system is used to ensure safety | ||
| Complete Set System of Wet Process Cement Electrostatic Precipitator | dust precipitator enter the mouth Dew point<70℃ |
optimal control | Temperature <200°C; Dust<60g/m³ | TG-50X-01B type sampling probe |
CO | 0-2% | TG-J216 | When sampling is taken in advance in the settling chamber, optimization control can be performed. | ||
| 5 |
TG-506-05 Coal Powder Silo Process Analysis System
|
Pulverized coal bunker | Optimal control | temperature <45℃ Dust <80g/m3 |
TG-50X-01B Type Sampling Probe |
CO | 0-0.5% | TG-J216 | ||
Operation conditions
Catalyst Characteristics
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